Quality Service Group | Your Parts Processing & Fulfillment Source
CapabilitiesInspection & Sorting ServicesAssembly ServicesPackaging ServicesWarehousing &
Fulfillment Services
Value Added ServicesSupplier RepresentationEngineering SupportQuality WallPortfolioInspection of a Wheel Hub Assembly
for the Automotive Industry
Re-Working of an Industrial Bearing
Housing Assembly for the Industrial
Mounting Industry
Packaging of Fastener Kits for the
Lawn Maintenance Industry
Re-Working of an Aluminum Die
Cast Insert for the
Automotive Industry
Exterior Mirror Components /
Washer Bottle Reservoirs for
the Automotive Industry

Re-Working of an Aluminum Die Cast Insert for the Automotive Industry

Aluminum Die Cast InsertAluminum Die Cast Insert

At Quality Service Group, we specialize in helping manufacturers develop processes that utilize the principals of quality engineering. The inspection/test plan highlighted here was developed for a customer in the automotive industry. This high volume manufacturer of die cast aluminum components needed a plan that would enhance parts processing, drop shipment, carton packaging, labeling, and fulfillment capabilities. Their manufacturing line produced over 1 million of this 1.75" x .89" per year, and required parts with zero flashing. We developed a comprehensive plan that included inspection of parts for flashing, flash removal and rework, weight count, packaging fulfillment, and direct ship to end customers. This client was already operating an ISO 9001:2008 certified facility, our plan helped them to maintain their status, saving them time during audits.

For more information on this project, see the table below or contact us directly.

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Highlights of this Automotive Industry Inspection Plan

Product Description This insert is used on injection molded seating levers.
Inspection Plan Capabilities Applied/Processes
Primary:
Inspection/Testing Plan
Reworking
Secondary:
Sorting
Scrap Accumulating
Packaging
Fulfillment
Equipment Used to Assemble Part Packaging Materials
Overall Part Dimensions 1.75" x .89 " diameter
Tightest Tolerances Zero Flashing Allowable
Material Used
Material Worked With
Aluminum Die Cast
Product Type
Automotive Seating Components
Additional Facts Research/Planning
Procurement of Logistics, Rework Tools & Equipment

Engineering/Design Discipline
Quality Engineering Principles

Project Scope
Parts processing to include inspection of parts for flashing, flash removal rework from outer surface and inner through hole, weight count and packaging fulfillment, direct ship to end customers
Documentation Supplied to Customer Inventory & Shipping Documents, Certification Labels
Industry for Use Automotive Industry
Volume 1,000,000 +
Delivery/Turnaround Time 2 + years
Delivery Location US Multiple States
Standards Met Customer Specifications
ISO 9001:2008
Product Name Insert for Injection Molded Seating Levers

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